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The paper reports on the design, manufacturing,
and experimental testing of a micromachined pressure compensating
flow regulator. This device was designed to provide a constant liquid
flow rate of 1 ml/hr within a pressure difference of 100
to 600 mbar. At pressures higher than 600 mbar the
device is designed to block the flow, preventing an over-delivery
of medicine. Structural and fluidic simulations were used to design
the geometry of the device before manufacturing. After manufacturing,
over 50 devices have been characterized experimentally. The experimental
results demonstrate the credibility of the design, the accuracy
of the flow rate and the long-term stability of the device. One
application of this device is the replacement of the flow restrictor
in an elastomeric infusion system, which will increase the accuracy
and safety of the drug delivery system. This pressure compensating
flow regulator is passive, hence it needs no external energy source.
The device is relatively inexpensive to manufacture and is therefore,
potentially a disposable unit in a microfluidic system. Finally,
it is small and lightweight, ideal for portable applications.
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